Custom Double Wall Paper Cups Wholesale With Logo

Modern brands are actively shifting towards eco-friendly packaging solutions. You can also reduce your carbon footprint with our custom double wall paper cups. These cups are safe for the environment and are highly affordable as well. You can get these cups customized according to your brand theme. They help with marketing and help make your brand stand out.

Double wall cups are ideal for serving your hot coffee. The exterior walls create a barrier between the hot cup and the holding hand, making it easier to drink coffee. The dual-layered structure makes these cups sturdy and easy to carry:

Inner Layer: Maintains the temperature of your coffee and other beverages
Air Gap: This small gap between the layers creates insulation, reducing the temperature of the outer wall.
Outer Layer: This makes it easier for your customers to hold the paper cups without needing additional sleeves and enjoy their coffee.

Material Options for Customized Double Wall Paper Cups

Selection of the right material for packaging is the most crucial step in any business. When it comes to cups, especially paper cups, you must make sure that high-quality materials are used to make your cups. We use FDA-approved materials to make your paper cups. Double wall paper cups are specifically made with double layers. These layers collectively create a rigid structure, making your cups sturdy and non-collapsible. These cups are highly durable and require no additional sleeves, unlike custom single wall paper cups. The following materials are used to make these cups:

Inner Layer

The inner layer is basically the base of your paper cups. This requires a dense structure so the cups stand tall and do not collapse under heat and moisture. We use the following materials for the base layer:

Bleached Paperboard: Ideally used when vibrant printing is required.
Unbleached Kraft Paper: Standardly used because of its organic and rustic brown colour.

Outer Wall

The outer wall protects the hand holding the cup. This layer plays a crucial role as it prevents heat and steam transfer. This is usually made up of:

Coated Duplex Board
Light SBS

Protective Coatings for Leak Protection

Paper cups are likely to absorb your beverages without inner linings. These linings create a barrier against fluids and help maintain the rigid structure of your cups. We use FDA-approved coatings that prevent your cups from soaking up your coffee and collapsing. Below are the coating options to add to your branded double wall paper cups:

PE Lining
PLA Lining
Aqueous Coating

External Finishes

You can enhance the exterior of your double wall hot cups with certain finishes. They give your cups a premium and luxurious look. Apart from these, they also protect the walls of your cups as well. We have the following finish options:

Matte Lamination
Gloss Lamination
Silk Lamination
Anti-Scratch Lamination
Aqueous Coating
UV Coating
Matte Varnish
Gloss Varnish

Size Options for Your Double Wall Paper Coffee Cups

Different sizes are available for these cups that you can get based on your portion size. We have a whole range, including standard sizes and extra large sizes. Our basic sizes range from 4 ounces to 24 ounces. You can get your custom size as well. The following are the options we provide:

4oz double wall paper cups
8oz double wall paper cups
10oz double wall paper cups
12oz double wall paper cups
16oz double wall paper cups
20oz double wall paper cups
24oz double wall paper cups

Custom Lids

We provide custom double wall paper cups with lid options. You can pair your custom cups with these lids. They add to the aesthetics of your brand and become a signature symbol of your brand. We have the following options for lids that you can add to your paper cups:

Flat Slit Lids
Sip Through Lids
Dome Lids

Advanced Printing Methods for Double Wall Paper Cups for Coffee

Different printing methods are used to print your logo and brand story on custom paper cups. We use advanced printing technologies and machinery to print your cups. We have different options according to your order volumes. Our specialized machines help us print your cups with crisp quality and at a fast speed. The detailed table below will help you choose the right printing method for your custom order:

Printing Method	Initial Setup Cost	Unit Cost	Uses
Digital Printing	There is no initial setup cost. This is an ideal and most suitable option for small businesses.	The cost per unit is higher but is acceptable for brands requiring small units or promotional printing.	This method can easily print up to 2000 cups.
Offset Lithography	Needs upfront investment in plates	The unit cost is relatively low	Used to print cups between 5000 to 20,000 units
Flexography	Requires heavy investment in mechanical setup before the printing process even begins	Offers the lowest cost per unit	Ideally used for industrial-level orders. Typically starting at 20,000 cups

Food-Safe Inks for You Cups

Different types of inks are available in the market and are actively used on custom paper coffee cups. At Pack Prints, we use inks that are safe for your cups and the environment as well. We use natural inks that are completely free from chemicals and toxins. These inks are also approved by the FDA. The inks are as follows:

Based Inks: Use natural oils extracted from soybeans as a carrier for inks
Aqueous Inks: Use water as a carrier of pigment particles.

Custom Add-Ons

Various add-on options are available to enhance the visuals and functionality on your custom cups. They help make your cups look premium. These add-ons attract customers and make your coffee cups stand out in the saturated coffee market in Canada. Some of the most common add-on options are as follows:

Custom Lids
Carrier Trays
Foil Stamping
Embossing
Debossing
Stir Sticks

Why Choose Us

At Pack Prints, we are double wall paper cups manufacturers. We are the wholesale dealers for these cups and offer you market competitive rates. We ensure you get consistent quality cups with crisp print quality. You can get endless customizations and add various add-ons and finishes. These custom features help you make your paper cups personalized. You can request a quote to get more details as well.

Ping us now and avail of free delivery all across Canada!

Type

Specifications

Dimensions

All Custom Sizes & Shapes

Quantities

No Minimum Order Required

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Printing

No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors

Finishing

Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling

Included Options

Die Cutting, Gluing, Scored, Perforation

Additional Options

Eco-Friendly, Recycled Boxes, Biodegradable

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turnaround

4 – 8 Business Days, RUSH

Shipping

FLAT

Explore Holistic Custom Packaging Design Options With the Brand's Theme

Get a plethora of custom design options for your custom packaging boxes and be unique in your product presentation.

AQUEOUS COATING

This coating is fast-drying and water-based. Sustainable boxes are coated with an aqueous coating. It is available in matte and gloss options.

UV COATING

UV coating is fast-drying as it is cured under ultraviolet light. This coating is available in gloss and matte finishes.

SPOT GLOSS UV

UV coating that is applied to a specified area and cured using ultraviolet light.

SOFT TOUCH COATING

For a velvety touch and a tactile feel, we use soft-touch coating. It makes the colors vibrant and highly catchy.

VARNISH

Varnish is a clear coating that is applied on CMYK printing to get a gloss and matte appearance. It is also available in satin.

LAMINATION

It adheres strongly to the surface of the packaging materials and is durable enough to protect boxes from tearing and moisture.

ANTI-SCRATCH LAMINATION

It is a cost-effective option that gives protection from fingerprints and scratches.

SILK LAMINATION

Silk screen is one of the premium options that is available in matte and gloss. It has a peach skin texture that gives a premium feel.

OFFSET PRINT

A rubber blanket and a printing plate are used to print via offset printing, which gives high-end designs and is the best option for large runs.

DIGITAL PRINT

This printing method is the perfect option for a cost effective method that requires no printing plates. Designs are transferred electrically and are good for small runs.

UV PRINT

It gives a glossy finish to the printed design as it uses UV light to cure the inks.

WATER-BASED INK

This is one of the highest sustainable printing methods that uses water-based colors and gives vibrant designs.

SOY / VEGETABLE INK

Soy inks are also sustainable as they are made of soy or other vegetable oils. These inks are vibrant and have a premium color output.

OIL BASE INK

This is an excellent option for high-quality printed design, but oil-based inks are not sustainable.

PANTONE INK

Color consistency and precision are attained with PMS inks that are high quality and have a specific color code for a specific hue.

PANTONE METALLIC INK

This is a specialty ink that is manufactured with different color formulas and is excellent for luxury packaging.

HOT FOIL STAMPING

Hot foil stamping is a form of relief printing in which foil is transferred to the material surface at high temperature.

COLD FOIL PRINTING

In this method foil is transferred to the substrate by pressing the foil on UV curable adhesives.

BLIND EMBOSSING

Blind embossing is done to create a raised motif at the front of the packaging material.

BLIND DEBOSSING

In this method, a recessed motif is done at the front of the packaging material.

REGISTERED EMBOSSING

Here, the die is pressed at the back of the paper, which creates a raised motif.

COMBINATION EMBOSSING

Combination embossing creates a raised 3D motif that has a foil on it. It is a combination of embossing and foil stamping.

WINDOW PATCHING

Different window shapes are created that are covered with a plastic film to showcase the product inside the packaging.

SBS C1S

It is a premium-grade material that is coated on both sides to give high-quality printing.

SBS C2S

This is a premium-grade material that is bleached and coated on both sides for high-end graphic printing.

CCNB

CCNB is a paperboard with 90 percent recycled paper pulp with a white surface that allows high-end printing.

FULLY RECYCLED CCNB

It is also a 90 percent recycled option that is coated to enhance printing.

NATURAL BROWN KRAFT

This is natural brown kraft paper that is manufactured with virgin paper pulp and coated for printing.

WHITE KRAFT

This is the bleached variation of kraft paper that is also coated for printing.

BLACK KRAFT

This type of kraft is dyed with black color and has a mix of virgin and recycled pulp.

UNCOATED UNBLEACHED KRAFT

Uncoated bleached kraft is a mixture of virgin and recycled paper and is used for a maximum sustainable packaging without the application of coating.

CLAY-COATED KRAFT BACK

Clay-coated kraft is bleached at the upper surface to make it highly potent for printing. The bottom of the paper is unbleached.

CLAY NATURAL KRAFT

Kraft paper is uncoated and has one surface bleached and the other one unbleached.

METALLIC

This is an especially paper that has a gloss or matte metallic laminated surface. It is used for luxury packaging.

HOLOGRAPHIC

It is also a special paper due to the application of a holographic laminated surface.

TEXTURED

Textured paper is a premium-grade stock that is mainly used as an external liner of rigid boxes.

NATURAL KRAFT BOARD

This is an uncoated paper manufactured from non-bleached kraft fluted paper.

OYSTER WHITE BOARD

The Oyster whiteboard has an off-white or ivory surface that is used when high-quality printing is required on the textured paper.

KEMI WHITE BOARD

Kemi whiteboard is a semi-gloss liner board. It has a remarkable white color with a smooth finish that allows high-quality printing.

BLEACHED WHITE BOARD

High-quality and vibrant printing can be done easily on this paper as it has a brilliantly white and smooth surface.

SINGLE FACE

This corrugated material has a single fluted layer and a liner board

SINGLE WALL

Here, one layer is fluted, which is sandwiched between the linerboard.

DOUBLE WALL

This is a durable option with fluted and 3-layer board layers.

TRIPLE WALL

You will get 3 fluted layers and 4 linerboard layers in triple-wall material.

A-FLUTE

A-flute is used when high-end protection is required that protects the packaging shape while stacking.

B-FLUTE

These are B-shaped flutes that give perfect cushioning to the boxes.

C-FLUTE

This flute has crush resistance and high-end staking that allows perfect printing due to the smooth linerboard.

E-FLUTE

It has a somewhat flat surface that is used for moderate cushioning.

F-FLUTE

F-fluted is used in specialty packaging, such as point-of-purchase packaging.

GREY CHIPBOARD

This is a thick paperboard that is manufactured with recycled paper pulp. Rigid boxes are produced with chipboard.

DUPLEX CHIPBOARD

It is a type of chipboard that has a white surface for high-quality printing.

CUSTOM STYLES

Get boxes in any style preferred by your brand that meets your product look and protection requirements.

CUSTOM INSERTS

Get custom inserts to protect your product during shipping and storage.

UNLIMITED PAPER

Select paper material from our large inventory to meet the market demand and your product’s protection requirements.

UNLIMITED ADD-ONS

Unlimited selection of add-ons that enhance the luxury nature of packaging and make boxes easy to handle.

LEATHER / VELVET

We manufacture your rigid boxes with our velvet, wood, and leather materials that exhibit your brand’s premiums.

CUSTOM RIBBONS

Enjoy a wide selection of box ribbons and decorate your boxes with style.

TESTIMONIALS

What Our Customers Say

Pack Prints offers outstanding quality and attention-to-detail services. I have got a company that is giving a packaging that truly represents my brand.

William E. Kennedy

Restaurant

Pack Prints has a reliable service with consistent print quality every time.

Melissa L. Turner

Restaurant Manager

Pack Prints always delivers fast and remains in constant communication with my company during the whole production process, and makes it easy for us to convert our visionary packaging into a real custom box.

David Moses

Shop Owner

This company has always understood my packaging and printing requirements. Pack Prints has never disappointed me due to their efficient and perfect services.

Charlie E. Brown

Customer

Frequently Asked Questions

We'd love to answer all the questions you may have before placing your custom boxes' order.

What are the size options for double wall paper cups?

These cups are available in the following sizes:
4oz double wall paper cups
8oz double wall paper cups
10oz double wall paper cups
12oz double wall paper cups
16oz double wall paper cups
20oz double wall paper cups
24oz double wall paper cups
You can also get them in any custom size of your choice.

Can I use Custom Double Wall Paper Cups for cold beverages?

Yes. You can use these cups for cold beverages but these are not the ideal options for any sort of iced beverage.

Are these cups biodegradable?

The cups themselves are definitely biodegradable. However, some of the finishes and add-ons may not. You can get assistance with our team to get safe options that match exactly with your requirements.

Do I need to send my own design?

If you have a design, you can send it over. For help with design, we have a team of expert designers who can assist you with your designs and bring your ideas to life.