Custom Die Cut Mylar Bags Wholesale Canada

Peel back the shape and lock in the flavor in our die cut mylar bags, distinctly cut in different styles and sizes to stand out and sealed tightly to keep the content inside fresh. Using durable material, we manufacture custom irregular shape die cut mylar bags in curved graphic lines that trace the exact edge of a die-cut window, giving an elegant appeal to your product and helping you grab more eyes when presented to protect from:

Sunlight
Air
Moisture
Damage
Pests

Featuring a zipper lock mechanism and window with logo for enhanced shelf appeal, these custom shape die cut mylar bags are designed to strengthen your brand and are perfect for:

Retail
Food and snacks
Pharmaceuticals & Supplements
Cosmetics
Beauty
Electronics & small components
Clothing and fashion

Uniquely Designed Die Cut Mylar Bags To Boost Product Visibility

The best thing about custom printed die cut mylar bags is the design flexibility that makes them center stage of attention. As compared to rectangular bags, these irregularly mylar bags are created in unique or brand-specific shapes for retail displays to represent your products and capture maximum attention from shoppers while ensuring complete protection.

Super Protection Through Quality Material For Die Cut Mylar Bags

Your products face harsh elements every day. Protect your product with custom-shaped Mylar bags engineered with puncture-resistant layers for ultimate durability.

BoPET

Provides high tensile strength, chemical stability, and tear resistance.

Aluminum Foil

Acts as an inner layer to block out 100% of light, oxygen, moisture, and odors.

Nylon or Polypropylene (PP)

To boost puncture resistance and durability.

Polyethylene (PE)

Serves as the innermost sealant layer for secure heat-sealing.

Kraft Paper

An eco-friendly outer layer to support green goals combined with an internal foil or UV barrier.

Available Sizes For Custom Die cut Mylar Bags with Logo

Let’s find the right dimensions of die cut mylar bags for your brand. Choose the most suitable size that perfectly matches your product to the exact pouch it needs.

Die Cut Mylar Bag Sizes	Capacity	Best For
Small	1 oz to 8 oz	Spices, herbs, single servings, or small retail items.
Medium	12 oz to 1 lb	Tea, coffee, powders, or dried snacks.
Large	2 lbs to 5 lbs	Bulk food storage and survival kits.
Custom Sizes

Custom Printing for Personalized Die cut Mylar Bags

We utilize top print methods to match your brand style and budget. From custom-shaped Mylar bags to eco-friendly pouches, we use the latest printing terminologies and machinery to achieve the desired results. Let’s delve into the advanced printing methods available to print die cut mylar packaging bags.

Offset Printing produces photo-realistic designs onto flexible packaging materials before they are cut into custom shapes.
Screen Printing is great for bold and simple designs.
Flexographic Printing is cost-effective for large volume runs of custom die-cut mylar bags.
Digital Printing supports full-color designs and prints graphics directly onto flat mylar (PET/aluminum laminated) film.

Inks for Stunning Die-Cut Mylar Bags

Not all inks work the same way on shaped Mylar bags. Color brilliance makes custom die-cut shapes pop from the shelves. Let’s look at the best ink types used for printing die cut mylar bags.

Water-Based Inks
Solvent-Based Inks
UV Curable Inks
Vinyl-Based Inks

Vibrant Finishing For A Luxurious Touch

Make your brand unforgettable by pairing rich finishes with custom contours for printing custom shape die cut mylar bags. The exclusive finishes available in our collection are:

Gloss
Matte
Soft-Touch
Hot foil stamping
Spot UV
Embossing
Debossing
Holographic/Metallic

Special Add-ons

Take your custom printed die cut mylar bags to the next level with additional elements in our gallery to boost the bag style and functions. These available add-ons are:

Resealable Zippers

Enable users to easily open and close the package repeatedly while maintaining its airtight seal.

Tear Notches

A small V-shaped or side cut that allows customers to tear open the initial heat seal.

Hang Holes

Adds Euro-slots or circular punch holes at the top of the die cut mylar bags for retail pegboard displays.

Child-Resistant Locks

Specialized press-and-zip tracks required for certain regulated products to restrict children and keep the pouch out of their reach.

Order Die-Cut Mylar Bags Wholesale From PackPrints

Whether you need custom die cut mylar bags no minimum or wholesale, we offer very affordable prices. Bulk discounts are another benefit you can get by partnering with us. PackPrints also offer free expert design help and 3D mockups before production to help you analyze the final artwork. Once you approve the design and make an upfront payment, we proceed to the next production step. Our shipping across Canada costs you nothing; it’s free. Our MOQ is the lowest and turnaround is faster. Order now by giving us a quick call at our direct phone number. Or request a custom quote by shooting us an email at sales@packprints.ca.

Type

Specifications

Dimensions

All Custom Sizes & Shapes

Quantities

No Minimum Order Required

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Printing

No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors

Finishing

Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling

Included Options

Die Cutting, Gluing, Scored, Perforation

Additional Options

Eco-Friendly, Recycled Boxes, Biodegradable

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turnaround

4 – 8 Business Days, RUSH

Shipping

FLAT

Explore Holistic Custom Packaging Design Options With the Brand's Theme

Get a plethora of custom design options for your custom packaging boxes and be unique in your product presentation.

AQUEOUS COATING

This coating is fast-drying and water-based. Sustainable boxes are coated with an aqueous coating. It is available in matte and gloss options.

UV COATING

UV coating is fast-drying as it is cured under ultraviolet light. This coating is available in gloss and matte finishes.

SPOT GLOSS UV

UV coating that is applied to a specified area and cured using ultraviolet light.

SOFT TOUCH COATING

For a velvety touch and a tactile feel, we use soft-touch coating. It makes the colors vibrant and highly catchy.

VARNISH

Varnish is a clear coating that is applied on CMYK printing to get a gloss and matte appearance. It is also available in satin.

LAMINATION

It adheres strongly to the surface of the packaging materials and is durable enough to protect boxes from tearing and moisture.

ANTI-SCRATCH LAMINATION

It is a cost-effective option that gives protection from fingerprints and scratches.

SILK LAMINATION

Silk screen is one of the premium options that is available in matte and gloss. It has a peach skin texture that gives a premium feel.

OFFSET PRINT

A rubber blanket and a printing plate are used to print via offset printing, which gives high-end designs and is the best option for large runs.

DIGITAL PRINT

This printing method is the perfect option for a cost effective method that requires no printing plates. Designs are transferred electrically and are good for small runs.

UV PRINT

It gives a glossy finish to the printed design as it uses UV light to cure the inks.

WATER-BASED INK

This is one of the highest sustainable printing methods that uses water-based colors and gives vibrant designs.

SOY / VEGETABLE INK

Soy inks are also sustainable as they are made of soy or other vegetable oils. These inks are vibrant and have a premium color output.

OIL BASE INK

This is an excellent option for high-quality printed design, but oil-based inks are not sustainable.

PANTONE INK

Color consistency and precision are attained with PMS inks that are high quality and have a specific color code for a specific hue.

PANTONE METALLIC INK

This is a specialty ink that is manufactured with different color formulas and is excellent for luxury packaging.

HOT FOIL STAMPING

Hot foil stamping is a form of relief printing in which foil is transferred to the material surface at high temperature.

COLD FOIL PRINTING

In this method foil is transferred to the substrate by pressing the foil on UV curable adhesives.

BLIND EMBOSSING

Blind embossing is done to create a raised motif at the front of the packaging material.

BLIND DEBOSSING

In this method, a recessed motif is done at the front of the packaging material.

REGISTERED EMBOSSING

Here, the die is pressed at the back of the paper, which creates a raised motif.

COMBINATION EMBOSSING

Combination embossing creates a raised 3D motif that has a foil on it. It is a combination of embossing and foil stamping.

WINDOW PATCHING

Different window shapes are created that are covered with a plastic film to showcase the product inside the packaging.

SBS C1S

It is a premium-grade material that is coated on both sides to give high-quality printing.

SBS C2S

This is a premium-grade material that is bleached and coated on both sides for high-end graphic printing.

CCNB

CCNB is a paperboard with 90 percent recycled paper pulp with a white surface that allows high-end printing.

FULLY RECYCLED CCNB

It is also a 90 percent recycled option that is coated to enhance printing.

NATURAL BROWN KRAFT

This is natural brown kraft paper that is manufactured with virgin paper pulp and coated for printing.

WHITE KRAFT

This is the bleached variation of kraft paper that is also coated for printing.

BLACK KRAFT

This type of kraft is dyed with black color and has a mix of virgin and recycled pulp.

UNCOATED UNBLEACHED KRAFT

Uncoated bleached kraft is a mixture of virgin and recycled paper and is used for a maximum sustainable packaging without the application of coating.

CLAY-COATED KRAFT BACK

Clay-coated kraft is bleached at the upper surface to make it highly potent for printing. The bottom of the paper is unbleached.

CLAY NATURAL KRAFT

Kraft paper is uncoated and has one surface bleached and the other one unbleached.

METALLIC

This is an especially paper that has a gloss or matte metallic laminated surface. It is used for luxury packaging.

HOLOGRAPHIC

It is also a special paper due to the application of a holographic laminated surface.

TEXTURED

Textured paper is a premium-grade stock that is mainly used as an external liner of rigid boxes.

NATURAL KRAFT BOARD

This is an uncoated paper manufactured from non-bleached kraft fluted paper.

OYSTER WHITE BOARD

The Oyster whiteboard has an off-white or ivory surface that is used when high-quality printing is required on the textured paper.

KEMI WHITE BOARD

Kemi whiteboard is a semi-gloss liner board. It has a remarkable white color with a smooth finish that allows high-quality printing.

BLEACHED WHITE BOARD

High-quality and vibrant printing can be done easily on this paper as it has a brilliantly white and smooth surface.

SINGLE FACE

This corrugated material has a single fluted layer and a liner board

SINGLE WALL

Here, one layer is fluted, which is sandwiched between the linerboard.

DOUBLE WALL

This is a durable option with fluted and 3-layer board layers.

TRIPLE WALL

You will get 3 fluted layers and 4 linerboard layers in triple-wall material.

A-FLUTE

A-flute is used when high-end protection is required that protects the packaging shape while stacking.

B-FLUTE

These are B-shaped flutes that give perfect cushioning to the boxes.

C-FLUTE

This flute has crush resistance and high-end staking that allows perfect printing due to the smooth linerboard.

E-FLUTE

It has a somewhat flat surface that is used for moderate cushioning.

F-FLUTE

F-fluted is used in specialty packaging, such as point-of-purchase packaging.

GREY CHIPBOARD

This is a thick paperboard that is manufactured with recycled paper pulp. Rigid boxes are produced with chipboard.

DUPLEX CHIPBOARD

It is a type of chipboard that has a white surface for high-quality printing.

CUSTOM STYLES

Get boxes in any style preferred by your brand that meets your product look and protection requirements.

CUSTOM INSERTS

Get custom inserts to protect your product during shipping and storage.

UNLIMITED PAPER

Select paper material from our large inventory to meet the market demand and your product’s protection requirements.

UNLIMITED ADD-ONS

Unlimited selection of add-ons that enhance the luxury nature of packaging and make boxes easy to handle.

LEATHER / VELVET

We manufacture your rigid boxes with our velvet, wood, and leather materials that exhibit your brand’s premiums.

CUSTOM RIBBONS

Enjoy a wide selection of box ribbons and decorate your boxes with style.

TESTIMONIALS

What Our Customers Say

Pack Prints offers outstanding quality and attention-to-detail services. I have got a company that is giving a packaging that truly represents my brand.

William E. Kennedy

Restaurant

Pack Prints has a reliable service with consistent print quality every time.

Melissa L. Turner

Restaurant Manager

Pack Prints always delivers fast and remains in constant communication with my company during the whole production process, and makes it easy for us to convert our visionary packaging into a real custom box.

David Moses

Shop Owner

This company has always understood my packaging and printing requirements. Pack Prints has never disappointed me due to their efficient and perfect services.

Charlie E. Brown

Customer

Frequently Asked Questions

We'd love to answer all the questions you may have before placing your custom boxes' order.

Can I customize the design and branding on my die cut mylar bags?

Yes, we offer complete customization freedom from material selection and styles to printing and finishing. You enjoy full control over your die cut mylar bag design to ensure it showcases your branding.