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Custom Popcorn Boxes

Popcorn is the crunchiest snack that needs custom popcorn boxes to retain its crunch. Whether you are running a stall outside a cinema or at a sports complex, custom packaging will raise your sales bar to an exponential level. At Pack Prints, we manufacture these custom boxes keeping in mind the specifications of your product. From large boxes to mini popcorn packaging, you will be able to get all the dimensions at the lowest possible rates from us. Brands that want to promote themselves will get these customized boxes with the logo and other branding elements. Our company believed in the provision of quality and sustainability. So we only use paper-based and terracotta material to create your boxes to serve popcorn. Get a free quotation from us and sell your product in sturdy boxes.

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Why Choose Pack Prints?

Freedom to order your custom packaging boxes.

Limitless Customizations

Free Design Support

Discuss your requirements and collaborate with our experts.

Limitless Customizations

Limitless Customizations

Customized boxes that meet your business needs.

Limitless Customizations

Fast TAT & Free Shipping

Custom boxes shipped promptly without any fee.

Limitless Customizations

Wholesale Prices & No MOQ

Freedom to order your custom packaging boxes.

Popcorn is a crunchy and salty yet low-calorie snack. The whole taste of popcorn relies on the crunch, which is highly prone to getting soggy. So what shall you do? Let it be the recipe of disaster for your business? Certainly not! You can use custom popcorn boxes that have moisture resistance and food grade nature. 

These boxes are designed keeping in mind not just the product protection, but also brand promotion. Whether you are running a stall near a cinema or have a counter in a basketball arena, these boxes will never fail to protect popcorn and promote your brand. 

Our branded popcorn boxes help you take your brand promotion to the next level. When the customers enjoy the snacks in your logo-printed boxes, you will certainly get recognition among the masses. There are so many benefits you can get from these boxes and get high-sales. 

What Are Custom Popcorn Boxes?

Popcorn boxes are custom designed boxes used to pack popcorn perfectly. Whether you are selling popped popcorn or just kernels, these boxes will have a perfect solution for you. You can get these boxes printed with the artwork and logos of your company to promote yourself. With the advanced manufacturing facility and custom design options, our company turns these simple food boxes into an amazing promotional tool. 

How To Choose The Best Material?

To choose a quality material for customized popcorn boxes, brands have to be very particular. They have to see multiple aspects to get a perfect packaging with a perfect look, and the ability to protect the packed corn. Some of the features that we have to keep in mind are as follows: 

  • Balancing food safety
  • Grease resistance
  • Durability
  • Print quality
  • Environmental impact

The selection of optimal material depends upon whether you are serving fresh popcorn or just kernels. You have to use the boxes as retail packaging, or just take out one. At our company, we usually use paper-based materials that are treated with different elements to enhance the functional needs of the product. 

Cardboard

In food product packaging, cardboard is a commonest option. Its affordability and flexibility make it an excellent option for all brands, at all levels. It is a standard and widely available option that offers durability and cost-effectiveness. Cardboard popcorn boxes are easy to print and are sustainable. You can also use cardboard material to manufacture boxes for caramel popcorn. Cardboard has less oil and water resistance and is prone to getting soggy. That is why we apply inside coatings to keep the box quality intact. 

Kraft Paper 

This material is known for its rustic look and brown appearance. Due to its sustainable nature, it is 100 percent recyclable. The natural brown color of kraft boxes makes a rustic packaging that limits design vibrancy. That is why a white background is sometimes used to give visible designs. 

Corrugated Material 

Corrugated paper popcorn boxes have futes that provide high strength and shock absorbency. This feature makes it an ideal option for shipping packaging and bulk storage to handle large quantities without the fear of crushing. Corrugated boxes for popcorn are suitable for transport rather than single-serve consumer use. 

While selecting the material for the boxes, the brand can keep in mind the following factors:

  • In cinemas or events, you can choose cardboard materials with standard coating 
  • If you have to sell them at retail or e-commerce level, then the laminated material is an excellent choice 
  • Brands that prefer sustainability can go with Kraft material 
  • Butter or caramelized popcorn needs extra robust and premium packaging. So you can go with premium cardboard like SBS. 

Printed Designs That Show Elegance 

Custom printed popcorn boxes help brands promote themselves and get the maximum sales. These boxes have the ability to grab the attention of customers and help your brand become successful. You can select any design and color that goes well with your brand’s theme. We only use sustainable and food-grade inks, so you do not have to be worried about this aspect. Some of the printing options that we give for popcorn boxes with logo are as follows:

  • Offset printing 
  • Screen printing
  • Digital printing
  • Flexography 

Additional Coating For Flawless Packaging 

In our custom popcorn boxes wholesale services, you will find a holistic packaging solution. To ensure this, we use premium quality coatings on the boxes that are usually plant-based to retain the sustainable aspect of the boxes. Our coatings add moisture resistance and maintain the structural integrity of the boxes. We also apply an inside coating in the boxes to prevent oil and butter from soaking through the material. The food-grade certification of our packaging assures the customers that no toxic elements are used during the application of coatings. Some of the coating options for external applications are as follows:

  • Gloss varnish or lamination
  • Matte varnish or lamination 
  • Silk screen 
  • UV finish 

High-End Services At Affordable Rates 

Whether you are buying small popcorn boxes or you have to invest in the large serving size boxes, you will get wholesale rates from us. If you do not have a big packaging budget and you do not want to compromise on the quality of packaging, then we are the best option. All our custom packaging boxes are available at low rates and with free shipping in the USA. If your company is ordering in bulk, then you can avail of additional discounts. 

Book Now! 

Book your order of custom popcorn boxes at Pack Prints and allow us to lead your product’s presentation. You will be able to get a holistic packaging approach without any hidden charges. We deliver free in the USA and make it easy for small to large businesses to get amazing packaging services. 

Type
Specifications
Dimensions All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 4 – 8 Business Days, RUSH
Shipping FLAT

Explore Holistic Custom Packaging Design Options With the Brand's Theme

Get a plethora of custom design options for your custom packaging boxes and be unique in your product presentation.

AQUEOUS COATING
This coating is fast-drying and water-based. Sustainable boxes are coated with an aqueous coating. It is available in matte and gloss options.
UV Coating
UV COATING
UV coating is fast-drying as it is cured under ultraviolet light. This coating is available in gloss and matte finishes.
Spot Gloss UV
SPOT GLOSS UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
SOFT TOUCH COATING
For a velvety touch and a tactile feel, we use soft-touch coating. It makes the colors vibrant and highly catchy.
Varnish
VARNISH
Varnish is a clear coating that is applied on CMYK printing to get a gloss and matte appearance. It is also available in satin.
Lamination
LAMINATION
It adheres strongly to the surface of the packaging materials and is durable enough to protect boxes from tearing and moisture.
Anti-scratch Lamination
ANTI-SCRATCH LAMINATION
It is a cost-effective option that gives protection from fingerprints and scratches.
Silk Lamination
SILK LAMINATION
Silk screen is one of the premium options that is available in matte and gloss. It has a peach skin texture that gives a premium feel.
Offset Print
OFFSET PRINT
A rubber blanket and a printing plate are used to print via offset printing, which gives high-end designs and is the best option for large runs.
Digital Print
DIGITAL PRINT
This printing method is the perfect option for a cost effective method that requires no printing plates. Designs are transferred electrically and are good for small runs.
UV Print
UV PRINT
It gives a glossy finish to the printed design as it uses UV light to cure the inks.
Water-based Ink
WATER-BASED INK
This is one of the highest sustainable printing methods that uses water-based colors and gives vibrant designs.
Soy-Vegetable Ink
SOY / VEGETABLE INK
Soy inks are also sustainable as they are made of soy or other vegetable oils. These inks are vibrant and have a premium color output.
Oil Base Ink
OIL BASE INK
This is an excellent option for high-quality printed design, but oil-based inks are not sustainable.
Pantone Ink
PANTONE INK
Color consistency and precision are attained with PMS inks that are high quality and have a specific color code for a specific hue.
Pantone Metallic Ink
PANTONE METALLIC INK
This is a specialty ink that is manufactured with different color formulas and is excellent for luxury packaging.
Hot Foil Stamping
HOT FOIL STAMPING
Hot foil stamping is a form of relief printing in which foil is transferred to the material surface at high temperature.
Cold Foil Printing
COLD FOIL PRINTING
In this method foil is transferred to the substrate by pressing the foil on UV curable adhesives.
Blind Embossing
BLIND EMBOSSING
Blind embossing is done to create a raised motif at the front of the packaging material.
Blind Debossing
BLIND DEBOSSING
In this method, a recessed motif is done at the front of the packaging material.
Registered Embossing
REGISTERED EMBOSSING
Here, the die is pressed at the back of the paper, which creates a raised motif.
Combination Embossing
COMBINATION EMBOSSING
Combination embossing creates a raised 3D motif that has a foil on it. It is a combination of embossing and foil stamping.
Window Patching
WINDOW PATCHING
Different window shapes are created that are covered with a plastic film to showcase the product inside the packaging.
SBS C1S
SBS C1S
It is a premium-grade material that is coated on both sides to give high-quality printing.
SBS C2S
SBS C2S
This is a premium-grade material that is bleached and coated on both sides for high-end graphic printing.
CCNB
CCNB
CCNB is a paperboard with 90 percent recycled paper pulp with a white surface that allows high-end printing.
Fully Recycled CCNB
FULLY RECYCLED CCNB
It is also a 90 percent recycled option that is coated to enhance printing.
Natural Brown Kraft
NATURAL BROWN KRAFT
This is natural brown kraft paper that is manufactured with virgin paper pulp and coated for printing.
White Kraft
WHITE KRAFT
This is the bleached variation of kraft paper that is also coated for printing.
Black Kraft
BLACK KRAFT
This type of kraft is dyed with black color and has a mix of virgin and recycled pulp.
Uncoated Unbleached Kraft
UNCOATED UNBLEACHED KRAFT
Uncoated bleached kraft is a mixture of virgin and recycled paper and is used for a maximum sustainable packaging without the application of coating.
Clay-coated Kraft Back
CLAY-COATED KRAFT BACK
Clay-coated kraft is bleached at the upper surface to make it highly potent for printing. The bottom of the paper is unbleached.
Clay Natural Kraft
CLAY NATURAL KRAFT
Kraft paper is uncoated and has one surface bleached and the other one unbleached.
Metallic
METALLIC
This is an especially paper that has a gloss or matte metallic laminated surface. It is used for luxury packaging.
Holographic
HOLOGRAPHIC
It is also a special paper due to the application of a holographic laminated surface.
Textured
TEXTURED
Textured paper is a premium-grade stock that is mainly used as an external liner of rigid boxes.
Natural Kraft Board
NATURAL KRAFT BOARD
This is an uncoated paper manufactured from non-bleached kraft fluted paper.
Oyster White Board
OYSTER WHITE BOARD
The Oyster whiteboard has an off-white or ivory surface that is used when high-quality printing is required on the textured paper.
Kemi White Board
KEMI WHITE BOARD
Kemi whiteboard is a semi-gloss liner board. It has a remarkable white color with a smooth finish that allows high-quality printing.
Bleached White Board
BLEACHED WHITE BOARD
High-quality and vibrant printing can be done easily on this paper as it has a brilliantly white and smooth surface.
Single Face
SINGLE FACE
This corrugated material has a single fluted layer and a liner board
Single Wall
SINGLE WALL
Here, one layer is fluted, which is sandwiched between the linerboard.
Double Wall
DOUBLE WALL
This is a durable option with fluted and 3-layer board layers.
Triple Wall
TRIPLE WALL
You will get 3 fluted layers and 4 linerboard layers in triple-wall material.
A-Flute
A-FLUTE
A-flute is used when high-end protection is required that protects the packaging shape while stacking.
B-Flute
B-FLUTE
These are B-shaped flutes that give perfect cushioning to the boxes.
C-Flute
C-FLUTE
This flute has crush resistance and high-end staking that allows perfect printing due to the smooth linerboard.
E-Flute
E-FLUTE
It has a somewhat flat surface that is used for moderate cushioning.
F-Flute
F-FLUTE
F-fluted is used in specialty packaging, such as point-of-purchase packaging.
Grey Chipboard
GREY CHIPBOARD
This is a thick paperboard that is manufactured with recycled paper pulp. Rigid boxes are produced with chipboard.
Duplex Chipboard
DUPLEX CHIPBOARD
It is a type of chipboard that has a white surface for high-quality printing.
Custom Style
CUSTOM STYLES
Get boxes in any style preferred by your brand that meets your product look and protection requirements.
Custom Inserts
CUSTOM INSERTS
Get custom inserts to protect your product during shipping and storage.
UNLIMITED PAPER
Select paper material from our large inventory to meet the market demand and your product’s protection requirements.
Unlimited Add ons
UNLIMITED ADD-ONS
Unlimited selection of add-ons that enhance the luxury nature of packaging and make boxes easy to handle.
Velvet and Leather
LEATHER / VELVET
We manufacture your rigid boxes with our velvet, wood, and leather materials that exhibit your brand’s premiums.
Custom Ribbons
CUSTOM RIBBONS
Enjoy a wide selection of box ribbons and decorate your boxes with style.

What Our Customers Say

10

Pack Prints offers outstanding quality and attention-to-detail services. I have got a company that is giving a packaging that truly represents my brand.

William E. Kennedy
William E. Kennedy

Restaurant

8

Pack Prints has a reliable service with consistent print quality every time.

Melissa L. Turner
Melissa L. Turner

Restaurant Manager

30

Pack Prints always delivers fast and remains in constant communication with my company during the whole production process, and makes it easy for us to convert our visionary packaging into a real custom box.

David Moses
David Moses

Shop Owner

10

This company has always understood my packaging and printing requirements. Pack Prints has never disappointed me due to their efficient and perfect services.

Charlie E. Brown
Charlie E. Brown

Customer

Frequently Asked Questions

We'd love to answer all the questions you may have before placing your custom boxes' order.

Q

What is the MOQ of popcorn packaging boxes?

The MOQ of our popcorn packaging is 100 per order. But bulk orders always benefit. 

Q

Can I get free shipping if I order in bulk?

You will get free shipping whether you order small or in bulk. 

Q

How do you ensure timely delivery during peak season?

We have an advanced and efficient manufacturing facility that delivers quality packaging in collaboration with the best logistic companies in the USA. 

Q

Is there any design limitation I’ll have to expect about popcorn boxes?

Brands can get any type of packaging design as we have one of the finest manufacturing facilities in the USA. 

Q

Do I have to pay upfront for popcorn boxes?

Yes! The payment of 100 percent upfront is necessary. Without this, we can not start your production. 

Q

How can I book a free consultation?

You can visit our website and fill in a quotation form to book a free consultation. 

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